Cyclones without Internal Cooling Coil

Home › Products › Cyclones without Internal Cooling Coil

‹ › ⚲

1 / 1

× ‹ ›

Cyclones without Internal Cooling Coil

Cyclones without Internal Cooling Coil are borosilicate glass cyclone separators designed to remove solid particles or liquid droplets from gas or vapor streams using centrifugal force, without any active cooling mechanism.

These cyclones rely purely on hydrodynamic separation, making them ideal for processes where temperature control is not required and the objective is dust removal, mist elimination, or pre-separation before downstream equipment such as scrubbers, condensers, or absorbers.

Their transparent glass construction allows direct visual monitoring of flow patterns, vortex formation, and separation efficiency—an important advantage in laboratory, pilot plant, and specialty chemical operations.

Working Principle

1. Process gas enters the cyclone tangentially at high velocity
2. A strong rotational vortex is created inside the cyclone body
3. Centrifugal forces drive heavier particles or droplets outward
4. Separated material travels downward along the wall
5. Solids or liquids are discharged from the bottom outlet
6. Cleaned gas exits through the top central outlet

Since no cooling coil is present, temperature remains unchanged during separation.

Key Features

• Manufactured from borosilicate glass 3.3
• No internal cooling coil – simple, uncluttered internal geometry
• Excellent chemical and corrosion resistance
• High transparency for process visualization
• No moving parts, resulting in minimal maintenance
• Smooth internal surfaces to prevent particle buildup
• Compact, vertical design for easy integration

Typical Technical Specifications

• Material of construction: Borosilicate glass 3.3
• Operation: Continuous
• Pressure range: Atmospheric to mild vacuum
• Temperature range: Suitable for hot gas streams within glass limits
• Inlet type: Tangential side entry
• Outlets:
• Top outlet – cleaned gas
• Bottom outlet – solids or liquid discharge
• Mounting: Line-mounted or supported on frame/skid
• Design type: Single-stage glass cyclone

Applications 

Cyclones without internal cooling coils are commonly used for:

• Dust and particulate separation from gas streams
• Mist and droplet removal
• Pre-cleaning of exhaust or process gases
• Solid recovery from air or vapor flows
• Equipment protection upstream of scrubbers or condensers

Industries Served

• Chemical and specialty chemical processing
• Pharmaceutical and API plants
• Fine chemicals and intermediates
• Pilot plants and R&D facilities
• Environmental and air pollution control systems
• Glass process and laboratory systems

Advantages

• Simple and reliable mechanical separation
• No cooling water or utilities required
• Lower operating and maintenance cost
• Easy inspection and cleaning
• Long service life due to corrosion-resistant glass
• Ideal for temperature-stable separation processes

Design & Safety Considerations

• Uniform wall thickness for mechanical integrity
• Stress-relieved glass construction
• Precision-formed joints for leak-tight connections
• Designed for mild vacuum and non-pressurized systems
• Must be properly supported to avoid mechanical stress

Customization Options

Available customizations include:

• Cyclone diameter and height based on gas flow rate
• Custom inlet and outlet orientations
• Flanged, socket, or jointed connections
• Integration with receivers, scrubbers, or condensers
• Skid-mounted or standalone cyclone assemblies

Why Choose Bhanu Scientific Glass Co.?

• Expertise in borosilicate glass process equipment
• Precision manual glass fabrication
• Custom-built solutions for industrial and pilot-scale use
• Proven performance in corrosive environments
• Strong technical support and documentation

Summary

Cyclones without Internal Cooling Coil provide an efficient, low-maintenance solution for mechanical gas–solid or gas–liquid separation where cooling is unnecessary. Their simplicity, transparency, and chemical resistance make them an essential component in modern glass process systems.